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How long is food shelf life extended by MAP?

  Posted in news on 17th January 2020

Modified atmosphere packaging (MAP) is known to extend product shelf life, but by how much? Read on to find out.

One of the main reasons MAP is used in the food and beverage industry is to displace oxygen. This is because when a food is exposed to oxygen, it typically begins to spoil. Oxygen affects food in this way as it allows the food to oxidise which results in biochemical spoilage. An example of this is when a food becomes rancid because its fats have oxidised. 

Oxygen also enables the growth of aerobic microorganisms, resulting in microbial spoilage. An example of this is when bread becomes mouldy. MAP is used to prevent biochemical and microbial spoilage of food, which in turn extends food shelf life by prolonging the period of time that the food is safe and appealing for consumption.

However, the effects of Modified Atmosphere Packaging depend on the product being packaged. The shelf life extension provided by a modified atmosphere could be anything from days to years. Below are some examples.

Product Shelf life in Air Shelf life in MAP
Fish and Seafood Up to 4 days  Up to 6 days
Raw red meat Up to 4 days Up to 8 days
Prepared fruit and salads Up to 5 days Up to 10 days
Prepared ready meals Up to 5 days Up to 21 days
Poultry Up to 7 days Up to 21 days
Breads & pastries Up to 14 days Up to 12 weeks
Cheese Up to 4 days Up to 12 weeks
Nuts and seeds Up to 8 months Up to 2 years

 

If you are considering MAP, you may wish to consider using nitrogen gas. Food grade nitrogen is one of the most common gases used for MAP. With a purity of 99%, it is extremely effective at displacing oxygen from packaging to prevent spoilage and extend shelf life. What’s more, food grade nitrogen can be generated on demand from a nitrogen generator.

Using a nitrogen generator to provide nitrogen for MAP ensures a continuous supply of food grade nitrogen with no supply disruptions (leading to production disruptions) caused by late gas deliveries. Another benefit of using a nitrogen generator for your gas supply is that it gives you greater control of your costs compared to using a bottled gas supply. Bottled gas suppliers often tie consumers into lengthy contracts which allow them to make frequent price increases, making a bottled gas supply difficult to factor into operational budgets. On the other hand, after the purchase of a nitrogen generator, a facility is in control of its own nitrogen supply, guaranteeing no increases in the cost of the nitrogen gas.

To discover if nitrogen gas would be suitable for your MAP application contact us today. Alternatively, if you would like to learn more about nitrogen generation click here.

Prepared salads are often packaged in MAP

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*Figures for illustration purposes only & may vary based on specific requirements. Investment cost amortized over typical generator lifespan.

Liquid/Bottled N2

= value EURO

  • 120 000
  • 100 000
  • 80 000
  • 60 000
  • 40 000
  • 20 000

Typical On-site N2 Generator*

= value EURO

  • 120 000
  • 100 000
  • 80 000
  • 60 000
  • 40 000
  • 20 000

i-Flow Generator*

= value EURO

  • 120 000
  • 100 000
  • 80 000
  • 60 000
  • 40 000
  • 20 000

Liquid/Bottled N2

= value EURO

  • Cost of liquid/bottled N2 :value
  • Transport cost : value
  • Lease equipment : value
  • energy cost : value
  • Investment cost : value
  • Service cost : value
  • Environmental Tax : value
  • Total yearly cost : value

Typical On-site N2 Generator*

= value EURO

  • Cost of liquid/bottled N2 :value
  • Transport cost : value
  • Lease equipment : value
  • energy cost : value
  • Investment cost : value
  • Service cost : value
  • Environmental Tax : value
  • Total yearly cost : value

i-Flow Generator*

= value EURO

  • Cost of liquid/bottled N2 :value
  • Transport cost : value
  • Lease equipment : value
  • energy cost : value
  • Investment cost : value
  • Service cost : value
  • Environmental Tax : value
  • Total yearly cost : value
  • liquid/bottled N2Cost of liquid/bottled N2
  • InvestmentInvestment cost
  • TransportTransport cost
  • ServiceService cost
  • LeaseLease equipment
  • EnvironmentalEnvironmental Tax
  • EnergyEnergy cost